考虑过载迟滞的风电塔节点疲劳性能评估方法

唐骁, 熊川楠, 常颖, 罗宇骁, 王健泽, 戴靠山

太阳能学报 ›› 2026, Vol. 47 ›› Issue (4) : 231-239.

PDF(2967 KB)
欢迎访问《太阳能学报》官方网站,今天是
PDF(2967 KB)
太阳能学报 ›› 2026, Vol. 47 ›› Issue (4) : 231-239. DOI: 10.19912/j.0254-0096.tynxb.2024-2088

考虑过载迟滞的风电塔节点疲劳性能评估方法

  • 唐骁1, 熊川楠1, 常颖2, 罗宇骁1,3, 王健泽1, 戴靠山1,2
作者信息 +

FATIGUE ASSESSMENT METHOD FOR WIND TURBINE TOWER BOLT JOINTS CONSIDERING RETARDATION EFFECT OF OVERLOAD

  • Tang Xiao1, Xiong Chuannan1, Chang Ying2, Luo Yuxiao1,3, Wang Jianze1, Dai Kaoshan1,2
Author information +
文章历史 +

摘要

该文构建一个考虑迟滞效应的风电塔螺栓节点裂纹扩展迟滞模型,并结合有限元建模进行疲劳分析。首先,通过有限元分析,揭示了M20高强螺栓的第一啮合螺纹根部应力集中系数最高,达到4.80,相应的疲劳缺口系数为4.61。进一步利用裂纹迟滞模型分析表明,考虑迟滞效应的裂纹扩展速率显著降低,在30、55、80 MPa应力幅作用下,疲劳失效寿命的差异至少为27.8%。此外,关键参数分析结果表明,应力比增大、迟滞因子计算指数减小以及过载比降低均会加速疲劳失效进程。

Abstract

This study aims to develop a crack growth retardation model for wind turbine tower bolt joints, incorporating retardation effects, and to perform a fatigue analysis through finite element modeling. Firstly, through finite element analysis, the study reveals that the stress concentration factor at the first engagement thread root of M20 high-strength bolts is highest, reaching 4.80, with the corresponding fatigue notch factor being 4.61. Further analysis using the crack growth retardation model shows that the crack growth rate considering retardation effects is significantly reduced. Under stress ranges of 30, 55, and 80 MPa, the difference in fatigue failure life is at least 27.8%. Additionally, the key parameter analysis results indicate that an increase in stress ratio, a decrease in retardation factor calculation exponent, and a reduction in overload ratio all accelerate the fatigue failure process.

关键词

风电塔 / 法兰节点 / 疲劳 / 过载迟滞效应 / 裂纹扩展

Key words

wind turbine tower / flange node / fatigue / overload retardation effect / crack growth

引用本文

导出引用
唐骁, 熊川楠, 常颖, 罗宇骁, 王健泽, 戴靠山. 考虑过载迟滞的风电塔节点疲劳性能评估方法[J]. 太阳能学报. 2026, 47(4): 231-239 https://doi.org/10.19912/j.0254-0096.tynxb.2024-2088
Tang Xiao, Xiong Chuannan, Chang Ying, Luo Yuxiao, Wang Jianze, Dai Kaoshan. FATIGUE ASSESSMENT METHOD FOR WIND TURBINE TOWER BOLT JOINTS CONSIDERING RETARDATION EFFECT OF OVERLOAD[J]. Acta Energiae Solaris Sinica. 2026, 47(4): 231-239 https://doi.org/10.19912/j.0254-0096.tynxb.2024-2088
中图分类号: U467.4+97   

参考文献

[1] 陆飞宇, 李成功, 龙凯, 等. 海上风电机组三脚架支撑结构疲劳分析方法[J]. 太阳能学报, 2024, 45(7): 699-703.
LU F Y, LI C G, LONG K, et al.Fatigue analysis method for tripod support strucutre of offshore wind turbine[J]. Acta energiae solaris sinica, 2024, 45(7): 699-703.
[2] 张承婉, 龙凯, 陆飞宇, 等. 海上风电机组支撑结构一体化设计方法[J]. 太阳能学报, 2024, 45(6): 646-651.
ZHANG C W, LONG K, LU F Y, et al.Integrated design method of supporting structure for offshore wind turbine[J]. Acta energiae solaris sinica, 2024, 45(6): 646-651.
[3] 龙凯, 丁文杰, 陈卓, 等. 塔筒法兰间隙对螺栓疲劳损伤的影响分析[J]. 太阳能学报, 2021, 42(12): 206-211.
LONG K, DING W J, CHEN Z, et al.Effects analysis of flange gap on bolt fatigue damage for wind turbine tower[J]. Acta energiae solaris sinica, 2021, 42(12): 206-211.
[4] 龙凯, 丁文杰, 陈卓, 等. 考虑螺栓疲劳损伤约束的法兰轻量化设计方法[J]. 太阳能学报, 2021, 42(9): 326-331.
LONG K, DING W J, CHEN Z, et al.Lightweight design method for tower flange subject to constraint on bolt fatigue damage[J]. Acta energiae solaris sinica, 2021, 42(9): 326-331.
[5] 黄华, 王永和, 魏泰, 等. 摩擦和常温蠕变对风电螺栓预紧力松弛的敏感性分析[J]. 太阳能学报, 2023, 44(1): 289-296.
HUANG H, WANG Y H, WEI T, et al.Sensitivity analysis of friction and room temperature creep on preload relaxation of wind turbine bolt[J]. Acta energiae solaris sinica, 2023, 44(1): 289-296.
[6] 田德, 邓远卓, 黄斌, 等. 低风速型风电机组高柔塔筒涡激振动疲劳损伤评估[J]. 太阳能学报, 2023, 44(3): 232-238.
TIAN D, DENG Y Z, HUANG B, et al.Fatigue damage assessment for vortex induced vibration of high-soft tower of low wind speed wind turbine[J]. Acta energiae solaris sinica, 2023, 44(3): 232-238.
[7] VAN-LONG H, JEAN-PIERRE J, JEAN-FRANÇOIS D. Behaviour of bolted flange joints in tubular structures under monotonic, repeated and fatigue loadings Ⅰ: experimental tests[J]. Journal of constructional steel research, 2013, 85: 1-11.
[8] SEIDEL M, SCHAUMANN P.Failure analysis of bolted steel flanges[C]//Proceedings of the 7th International Symposium on Structural Failure and Plasticity. Amsterdam, Holland, 2000.
[9] SCHAUMANN P, EICHSTÄDT R. Fatigue assessment of high-strength bolts with very large diameters in substructures for offshore wind turbines[C]//Proceedings of the Twenty-fifth International Ocean and Polar Engineering Conference. Kona, Hawaii, USA, 2015.
[10] SCHAUMANN P, EICHSTAEDT R.Fatigue strength of preloaded hot-dip galvanized bolt assemblies with very large diameters[C]//Proceedings of the 6th International Conference on Structural Engineering, Mechanics and Computation (SEMC). Cape Town, South Africa, 2016.
[11] HASHIN Z.A reinterpretation of the Palmgren-miner rule for fatigue life prediction[J]. Journal of applied mechanics, 1980, 47(2): 324-328.
[12] DE JESUS A M P, DA SILVA A L L, CORREIA J A F O. Fatigue of riveted and bolted joints made of puddle iron: a numerical approach[J]. Journal of constructional steel research, 2014, 102: 164-177.
[13] TAO T, YANG Y, YANG T L, et al.Time-domain fatigue damage assessment for wind turbine tower bolts under yaw optimization control at offshore wind farm[J]. Ocean engineering, 2024, 303: 117706.
[14] ZHANG J X, HENG J L, DONG Y, et al.Coupling multi-physics models to corrosion fatigue prognosis of high-strength bolts in floating offshore wind turbine towers[J]. Engineering structures, 2024, 301: 117309.
[15] 宋礼睿, 崔权维, 周建星, 等. 风电齿轮箱高速轴轴承疲劳寿命及动态可靠性分析[J]. 太阳能学报, 2023, 44(8): 437-444.
SONG L R, CUI Q W, ZHOU J X, et al.High speed bearing fatigue life and reliability analysis of wind turbine gearbox under random load[J]. Acta energiae solaris sinica, 2023, 44(8): 437-444.
[16] HUDSON B C M, HARDRATH H F. Effects of changing stress amplitude on the rate of fatigue-crack propagation in two aluminum alloys[M]. Washington: National Aeronautics and Space Administration, 1961.
[17] MICONE N.Development of testing methodologies for the analysis of variable amplitude fatigue and corrosion-fatigue of offshore steels[D]. Gent: Ghent University, 2017.
[18] WHEELER O E.Spectrum loading and crack growth[J]. Journal of basic engineering, 1972, 94(1): 181-186.
[19] ECCLES B.Fatigue failure of bolts[J/OL]. Boltscience.https://www.boltscience.com/pages/fatigue-failure-of-bolts.pdf.
[20] LOCHAN S, MEHMANPARAST A, WINTLE J.A review of fatigue performance of bolted connections in offshore wind turbines[C]//Proceedings of the 3rd International Conference on Structural Integrity (ICSI). Funchal, Portugal, 2019.
[21] 樊轲, 戴靠山, 衡俊霖, 等. 风电塔筒环法兰连接结构型高强铆钉的疲劳特性[J]. 土木与环境工程学报(中英文), 2025, 47(2): 151-161.
FAN K, DAI K S, HENG J L, et al.Fatigue feature of structural high-strength rivets in ring flange connections of wind turbine towers[J]. Journal of civil and environmental engineering, 2025, 47(2): 151-161.
[22] BS7910, Guide to methods for assessing the acceptability of flaws in metallic structures[S].
[23] LIU Y M, MAHADEVAN S.Probabilistic fatigue life prediction using an equivalent initial flaw size distribution[J]. International journal of fatigue, 2009, 31(3): 476-487.
[24] JAMES L A, MILLS W J.Review and synthesis of stress intensity factor solutions applicable to cracks in bolts[J]. Engineering fracture mechanics, 1988, 30(5): 641-654.
[25] BACILA A, DECOOPMAN X, MESMACQUE G, et al.Study of underload effects on the delay induced by an overload in fatigue crack propagation[J]. International journal of Fatigue, 2007, 29(9/10/11): 1781-1787.
[26] 高明星. 基于XFEM考虑过载迟滞效应的疲劳裂纹扩展研究[D]. 大连: 大连理工大学, 2019.
GAO M X.Research on fatigue crack growth with overload retardation effect based on XFEM[D]. Dalian: Dalian University of Technology, 2019.
[27] MOHANTY J R, VERMA B B, RAY P K.Prediction of fatigue crack growth and residual life using an exponential model: Part Ⅱ (mode-I overload induced retardation)[J]. International journal of fatigue, 2009, 31(3): 425-432.
[28] FROST N E, MARSH, K. J., POOK L P.Metal fatigue[M]. Massachusetts: Courier Corporation, 1976.
[29] GB/T3098.1—2010, 紧固件机械性能螺栓、螺钉和螺柱[S].
GB/T3098.1—2010, Mechanical properties of fasteners: bolts, screws and studs[S].
[30] BS EN ISO 898, Mechanical properties of fasteners made of carbon steel and alloy steel[S].
[31] HOBBACHER A F.Recommendations for fatigue design of welded joints and Components[M]. Cham: Springer International Publishing, 2016.
[32] SCHMIDT H, NEUPER M J D S. Zum elastostatischen tragverhalten exzentrisch gezogener L-Stöße mit vorgespannten Schrauben[J]. Der Stahlbau, 1997, (3): 163-168.
[33] GUO T, FRANGOPOL D M, CHEN Y W. Fatigue reliability assessment of steel bridge details integrating weigh-in-motion data and probabilistic finite element analysis[J]. Computers & structures, 2012, 112/113: 245-257.
[34] 杜运兴, 欧阳卿, 周芬. 螺栓杆应力集中系数的研究[J]. 工程力学, 2014, 31(10): 174-180.
DU Y X, OUYANG Q, ZHOU F.Study on stress concentration factor of bolt screw[J]. Engineering mechanics, 2014, 31(10): 174-180.
[35] PILKEY W D, PILKEY D F, BI Z.Peterson’s stress concentration factors[M]. Hoboken: John Wiley & Sons, 2020.
[36] BELOSTOSKY A M, AKIMOV P A, KAYTUKOV T B, et al.About finite element analysis of fluid-structure interaction problems[J]. Procedia engineering, 2014, 91: 37-42.
[37] HA K.Reduction of stress concentration factor (SCF) on the bolted joint connection for a large wind turbine rotor blade through various design modifications[J]. Applied sciences, 2020, 10(18): 6588.
[38] REDONDO R, MEHMANPARAST A.Numerical analysis of stress distribution in offshore wind turbine M72 bolted connections[J]. Metals, 2020, 10(5): 689.
[39] 雷宏刚, 裴艳, 刘丽君. 高强度螺栓疲劳缺口系数的有限元分析[J]. 工程力学, 2008, 25(S1): 49-53, 81.
LEI H G, PEI Y, LIU L J.FEA analysis of fatigue Notch coefficients for high-strength bolts[J]. Engineering mechanics, 2008, 25(S1): 49-53, 81.
[40] 陈涛, 刘攀, 徐晓. 疲劳强度减弱系数与应力集中系数在螺纹疲劳分析中的应用研究[J]. 核动力工程, 2018, 39(3): 62-66.
CHEN T, LIU P, XU X.Study on application of fatigue strength reduction factor and stress concentration factor in fatigue analysis of screw threads[J]. Nuclear power engineering, 2018, 39(3): 62-66.
[41] ROBERTS S C.Online companion guide to the ASME boiler & amp pressure vessel code[M]. New York: ASMF Press, 2020.
[42] GARCIA J E M, PÉTESCH C, LEBARBÉ T, et al. Design and construction rules for mechanical components of high-temperature, experimental and fusion nuclear installations: the RCC-MRx Code last edition[J]. Mechanical engineering journal, 2020, 7(4): 20-00052.
[43] 郑启山, 朱少红, 陈长红, 等. 风力发电机组高强度螺栓的疲劳预测[J]. 电子技术应用, 2024, 50(2): 48-53.
ZHENG Q S, ZHU S H, CHEN C H, et al.Fatigue prediction of high-strength bolts in wind turbines[J]. Application of electronic technique, 2024, 50(2): 48-53.
[44] 焦晋峰, 贾朋朋, 刘勇, 等. 临界应力比下M24高强螺栓的常幅疲劳性能试验研究[J]. 太原理工大学学报, 2019, 50(6): 749-755.
JIAO J F, JIA P P, LIU Y, et al.Experimental study on constant amplitude fatigue of M24 high-strength bolts under critical stress ratio[J]. Journal of Taiyuan University of technology, 2019, 50(6): 749-755.
[45] 刘丹, 张继亮, 刘勇, 等. 应力比对高强螺栓常幅疲劳性能影响分析[J]. 中国科技论文, 2021, 16(10): 1068-1073, 1079.
LIU D, ZHANG J L, LIU Y, et al.Analysis of the influence of different stress ratios on constant amplitude fatigue performance of high strength bolts[J]. China sciencepaper, 2021, 16(10): 1068-1073, 1079.

基金

国家自然科学基金(52308186; 52278512); 四川省科技计划(2023ZHJY0012); 中国博士后科学基金(2023M742501)

PDF(2967 KB)

Accesses

Citation

Detail

段落导航
相关文章

/