由于光热电站中蒸发器运行温度高,壳程热流体熔盐与管程冷流体饱和水的温差明显,且壳程与管程的运行压力差异大,导致蒸发器中的换热管产生不可忽略的应力。建立壳程熔盐换热管的对流换热三维数理模型,分别计算温度载荷、压力载荷以及二者共同作用所引起的应力,探究温度和压力对换热管应力的影响,给出换热管在3种载荷下的应力变化规律。结果表明,相比于温度载荷,压力载荷对换热管应力的影响更为显著。随着负荷的升高,换热管最大总应力从40 MPa升至76.3 MPa,位置在第1个折流板缺口处。
Abstract
Due to the high operating temperature of the generator in the solar thermal power plant, the significant temperature difference between the molten salt (shell-side hot fluid) and the saturated water (tube-side cold fluid), along with the substantial pressure differential between the shell and tube sides, induces considerable stress on the heat exchange tubes. This study establishes a three-dimensional numerical model for convective heat transfer of molten salt in the shell-side tubes. It calculates the stresses caused by thermal loads, pressure loads, and their combined effects, investigating the influence of temperature and pressure on tube stress. The stress distribution patterns under these three loading conditions are presented. The results indicate that pressure loads have a more significant impact on tube stress compared to thermal loads. As the thermal load increases, the maximum total stress on the heat exchange tube rises from 40 MPa to 76.3 MPa, occurring at the first baffle cut.
关键词
太阳能热发电 /
换热器 /
应力分析 /
流固耦合 /
熔盐
Key words
solar thermal power generation /
heat exchangers /
stress analysis /
fluid structure interaction /
molten salt
{{custom_sec.title}}
{{custom_sec.title}}
{{custom_sec.content}}
参考文献
[1] 董新宇, 张宇轩, 孟凡泰, 等. 熔盐横向冲刷过冷沸腾水传热特性实验研究[J]. 太阳能学报, 2023, 44(12): 121-129.
DONG X Y, ZHANG Y X, MENG F T, et al.Experimental investigation on heat transfer characteristic of molten salt flow across subcooled boiling water[J]. Acta energiae solaris sinica, 2023, 44(12): 121-129.
[2] 董新宇, 张舒蕾, 张宇轩, 等. 熔盐横向冲刷管内汽-液两相流传热特性实验研究[J]. 太阳能学报, 2023, 44(7): 241-247.
DONG X Y, ZHANG S L, ZHANG Y X, et al.Experimental investigation on heat transfer characteristic of molten salt flow across vapor-liquid two-phase flow in tube[J]. Acta energiae solaris sinica, 2023, 44(7): 241-247.
[3] TRAFCZYNSKI M, MARKOWSKI M, URBANIEC K, et al.Estimation of thermal effects of fouling growth for application in the scheduling of heat exchangers cleaning[J]. Applied thermal engineering, 2021, 182: 116103.
[4] 许蕾, 钱才富, 刘久逸, 等. 浮头换热器管板热应力分析[J]. 压力容器, 2015, 32(6): 55-60.
XU L, QIAN C F, LIU J Y, et al.Thermal stress analysis at the tubesheet of floating-head heat exchangers[J]. Pressure vessel technology, 2015, 32(6): 55-60.
[5] 刘丽芳, 戴波, 张震. 基于热-力耦合分析的换热器管板强度校核[J]. 工程建设, 2022, 54(12): 20-26.
LIU L F, DAI B, ZHANG Z.Strength check of tube sheets of heat exchangers based on thermal-mechanical coupling analysis[J]. Engineering construction, 2022, 54(12): 20-26.
[6] 于春柳, 任金平, 廖武平. 换热器折流板间距和换热管排布形式对管板热应力影响分析[J]. 当代化工, 2020, 49(11): 2574-2578.
YU C L, REN J P, LIAO W P.Analysis on the influence of baffle spacing and tube arrangement on thermal stress of tube sheet in heat exchangers[J]. Contemporary chemical industry, 2020, 49(11): 2574-2578.
[7] 谭蔚, 杨星, 杨向涛. 高参数换热器管板热应力分析模型的研究[J]. 压力容器, 2011, 28(2): 44-50.
TAN W, YANG X, YANG X T.Study on analytical models of thermal stress in tube sheet of heavy duty heat exchanger[J]. Pressure vessel technology, 2011, 28(2): 44-50.
[8] 肖军, 武学素, 庄贺庆, 等. 快堆蒸汽发生器沸腾传热恶化引起的热应力计算和分析[J]. 核动力工程, 1992, 13(3): 63-68.
XIAO J, WU X S, ZHUANG H Q, et al.Calculation and analysis of dryout-lnduced thermal stress in LMFBR steam generator tubes[J]. Nuclear power engineering, 1992, 13(3): 63-68.
[9] SHIN K I, PARK J H, KIM H D, et al.Simulation of stress corrosion crack growth in steam generator tubes[J]. Nuclear engineering and design, 2002, 214(1/2): 91-101.
[10] 孙宝芝, 郑陆松, 韩文静, 等. 基于流固耦合的蒸汽发生器换热管结构应力分析[J]. 化工学报, 2014, 65(S1): 364-370.
SUN B Z, ZHENG L S, HAN W J, et al.Analysis on structural stress of tube in steam generator based on fluid-structure interaction[J]. CIESC journal, 2014, 65(S1): 364-370.
[11] SUN B Z, YANG Y L.Numerically investigating the influence of tube support plates on thermal-hydraulic characteristics in a steam generator[J]. Applied thermal engineering, 2013, 51(1/2): 611-622.
[12] 王任. ASME BPVC.Ⅷ.1-2021中换热管与管板连接焊缝强度计算及探讨[J]. 化工设计, 2023, 33(3): 29-32.
WANG R.Calculation and discussion of the connection weld seam strength between heat exchange tubes and tubesheets in ASME BPVC. Ⅷ. 1-2021[J]. Chemical engineering design, 2023, 33(3): 29-32.
[13] 林宗虎. 气液两相流和沸腾传热[M]. 西安: 西安交通大学出版社, 1987.
LIN Z H.Gas-liquid two-phase flow and boiling heat transfer[M]. Xi’an: Xi’an Jiaotong University Press, 1987.
[14] 李维特, 黄保海, 毕仲波. 热应力理论分析及应用[M]. 北京: 中国电力出版社, 2004.
LI W T, HUANG B H, BI Z B.Theoretical analysis and application of thermal stress[M]. Beijing: China Electric Power Press, 2004.
基金
中国三峡新能源(集团)股份有限公司科研项目资助(合同编号:63034202B01)