In this paper, H2/CO2/N2 was employed as the feed gas mixture and ZSM-5 zeolite served as a support. Through the impregnation method, two varieties of catalysts, Ni/ZSM-5 and Ni-Mg/ZSM-5, were synthesized. By means of characterization techniques including BET, H2-TPR, H2-TPD, TEM, XRD, TG, in conjunction with the CO2 methanation experiments, the impacts of temperature (300-700 ℃), Ni loading (5%, 10%, 15%), and Mg promoter on the catalytic performance were investigated. The outcomes manifest that subsequent to the addition of the additive Mg into the Ni/ZSM-5 catalyst, the quantity of its surface active sites augmented remarkably, the particle size of Ni diminished conspicuously, the dispersibility was substantially ameliorated, the anti-coking property was fortified, the amount of carbon deposition was curtailed by around 0.354%, and the maximum CH4 yield was elevated by 6.7%. When the temperature was set at 650 ℃, the 15%Ni-Mg/ZSM-5 catalyst demonstrated the most outstanding methanation performance. Under such circumstances, its CO2 conversion, CH4 selectivity and CH4 yield were 79.2%, 75.5%, and 59.8%, respectively. Additionally, based on in situ infrared spectroscopy characterization and density functional theory calculations, formate was identified as an intermediate in the CO2 methanation pathway. The complete reaction pathway proceeds as follows:CO2+H2→CO2*+2H*→HCOO*→HCOOH*→H2COOH* →H2CO*→H2COH*→CH2*→CH3*→CH4*→CH4.
Key words
carbon dioxide methanation /
catalyst /
impregnation /
density functional theory /
zeolite /
in situ FTIR
{{custom_sec.title}}
{{custom_sec.title}}
{{custom_sec.content}}
References
[1] International Energy Agency(IEA). Global energy review 2025[M]. France: IEA, 2025.
[2] NAVARRO J C, CENTENO M A, LAGUNA O H, et al.Ru-Ni/MgAl2O4 structured catalyst for CO2 methanation[J]. Renewable energy, 2020, 161: 120-132.
[3] CHOI H, OH S, PARK J Y.High methane selective Pt cluster catalyst supported on Ga2O3 for CO2 hydrogenation[J]. Catalysis today, 2020, 352: 212-219.
[4] TSIOTSIAS A I, CHARISIOU N D, YENTEKAKIS I V, et al.Bimetallic Ni-based catalysts for CO2 methanation: a review[J]. Nanomaterials, 2021, 11(1): 28.
[5] LAM E, NOH G, LARMIER K, et al.CO2 hydrogenation on Cu-catalysts generated from ZnII single-sites: enhanced CH3OH selectivity compared to Cu/ZnO/Al2O3[J]. Journal of catalysis, 2021, 394: 266-272.
[6] YU W Z, FU X P, XU K, et al.CO2 methanation catalyzed by a Fe-Co/Al2O3 catalyst[J]. Journal of environmental chemical engineering, 2021, 9(4): 105594.
[7] WANG F G, TIAN X Y, SHI Y, et al.Photocatalytic CO2 methanation over the Ni/SiO2 catalysts for performance enhancement[J]. International journal of hydrogen energy, 2024, 68: 1382-1392.
[8] REN J, LEI H, MEBRAHTU C, et al.Ni-based hydrotalcite-derived catalysts for enhanced CO2 methanation: thermal tuning of the metal-support interaction[J]. Applied catalysis B: environmental, 2024, 340: 123245.
[9] DE PIANO G, ANDRADE GAMBOA J J, CONDÓ A M, et al. CO2 methanation over nickel-CeO2 catalyst supported on Al2O3: different impregnation strategies and Ni-Ce ratios[J]. International journal of hydrogen energy, 2024, 56: 1007-1019.
[10] ZHANG T F, ZHENG P, GAO J J, et al.Single-atom Ru alloyed with Ni nanoparticles boosts CO2 methanation[J]. Small, 2024, 20(12): 2308193.
[11] FU H, LIAN H L.Optimizing low-temperature CO2 methanation with aluminum-doped Ni/CeO2 catalysts: insights into reaction pathway adjustments and strong metal-support interactions[J]. Chemical engineering journal, 2024, 489: 151021.
[12] RIANI P, SPENNATI E, GARCIA M V, et al.Ni/Al2O3 catalysts for CO2 methanation: effect of silica and nickel loading[J]. International journal of hydrogen energy, 2023, 48(64): 24976-24995.
[13] 陶青青, 黄诗琳, 闫常峰, 等. 高活性Ni-Mo2C/ZrO2催化剂干重整甲烷制合成气[J]. 太阳能学报, 2019, 40(3): 831-837.
TAO Q Q, HUANG S L, YAN C F, et al.High activity of Ni-Mo2C/ZrO2 catalysts over dry reforming of methane for synthesis gas[J]. Acta energiae solaris sinica, 2019, 40(3): 831-837.
[14] JOMJAREE T, SINTUYA P, SRIFA A, et al.Catalytic performance of Ni catalysts supported on CeO2 with different morphologies for low-temperature CO2 methanation[J]. Catalysis today, 2021, 375: 234-244.
[15] BLANCO A, CAROCA J, TAMAYO R, et al.CO2 methanation activity of Ni-doped perovskites[J]. Fuel, 2022, 320: 123954.
[16] WANG K Y, HE X Q, LIANG X H.Ni-MgO catalyst prepared by a Sol-gel method for low temperature CO2 methanation[J]. International journal of hydrogen energy, 2024, 66: 195-207.
[17] MHADMHAN S, NGAMCHARUSSRIVICHAI C, HINCHIRANAN N, et al.Direct biogas upgrading via CO2 methanation to high-quality biomethane over NiMg/CNT-SiO2 fiber catalysts[J]. Fuel, 2022, 310: 122289.
[18] TAN J J, WANG J M, ZHANG Z Y, et al.Highly dispersed and stable Ni nanoparticles confined by MgO on ZrO2 for CO2 methanation[J]. Applied surface science, 2019, 481: 1538-1548.
[19] 李延吉, 伊嘉婧, 何强, 等. 碱改性HZSM-5热解生物质模型化合物影响研究[J]. 太阳能学报, 2022, 43(5): 383-390.
LI Y J, YI J J, HE Q, et al.Effect of alkali-modified HZSM-5 modified on catalytic pyrolysis of biomass model compounds[J]. Acta energiae solaris sinica, 2022, 43(5): 383-390.
[20] GAO N B, CHENG M X, QUAN C, et al.Syngas production via combined dry and steam reforming of methane over Ni-Ce/ZSM-5 catalyst[J]. Fuel, 2020, 273: 117702.
[21] GUO X P, TRAITANGWONG A, HU M X, et al.Carbon dioxide methanation over nickel-based catalysts supported on various mesoporous material[J]. Energy & fuels, 2018, 32(3): 3681-3689.
[22] 王小柳, 杨萌, 朱玲君, 等. 基于原位合成的Ni/Mg@MCM-41上的CO2甲烷化研究[J]. 燃料化学学报, 2020, 48(4): 456-465.
WANG X L, YANG M, ZHU L J, et al.CO2 methanation over Ni/Mg@MCM-41 prepared by in situ synthesis method[J]. Journal of fuel chemistry and technology, 2020, 48(4): 456-465.
[23] 付长亮, 王利平, 王少鹏, 等. 不同金属改性Ni/KIT-6催化剂的制备及其甲烷化性能研究[J]. 燃料化学学报, 2020, 48(4): 476-482.
FU C L, WANG L P, WANG S P, et al.Preparation and properties of Ni/KIT-6 catalysts modified with different metals for methanation of CO2[J]. Journal of fuel chemistry and technology, 2020, 48(4): 476-482.
[24] 邢万丽, 孙秋双, 杨天华, 等. 基于Ni/Al2O3整体式催化剂的生物质气化合成气甲烷化研究[J]. 太阳能学报, 2020, 41(3): 363-370.
XING W L, SUN Q S, YANG T H, et al.Study on methanation of biomass gasification syngas based on Ni/Al2O3 monolithic catalysts[J]. Acta energiae solaris sinica, 2020, 41(3): 363-370.
[25] 武瑞芳, 张因, 王永钊, 等. ZrO2助剂对Ni/SiO2催化剂CO甲烷化催化活性及其吸附性能的影响[J]. 燃料化学学报, 2009, 37(5): 578-582.
WU R F, ZHANG Y, WANG Y Z, et al.Effect of ZrO2 promoter on the catalytic activity for CO methanation and its adsorption performance of the Ni/SiO2 catalyst[J]. Journal of fuel chemistry and technology, 2009, 37(5): 578-582.